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A feasibility assessment of magnetic bearings for free-piston Stirling space power convertersThis report describes a design and analysis study performed by Mechanical Technology Incorporated (MTI) under NASA Contract NAS3-26061. The objective of the study was to assess the feasibility and efficacy of applying magnetic bearings to free-piston Stirling-cycle power conversion machinery of the type currently being evaluated for possible use in long-term space missions. The study was performed for a 50-kWe Reference Stirling Space Power Converter (RSSPC) system consisting of two 25-kWe free-piston Stirling engine modules. Two different versions of the RSSPC engine modules have been defined under NASA Contract NAS3-25463. These modules currently use hydrostatic gas bearings to support the reciprocating displacer and power piston assemblies. Results of this study show that active magnetic bearings of the attractive electromagnetic type are technically feasible for RSSPC application provided that wire insulation with 60,000-hr life capability at 300 C can be developed for the bearing coils. From a design integration standpoint, both versions of the RSSPC were found to be conceptually amenable to magnetic support of the power piston assembly. However, only one version of the RSSPC was found to be amendable to magnetic support of the displacer assembly. Unacceptable changes to the basic engine design would be required to incorporate magnetic displacer bearings into the second version. Complete magnetic suspension of the RSSPC can potentially increase overall efficiency of the Stirling cycle power converter by 0.53 to 1.4 percent (0.15 to 0.4 efficiency points). Magnetic bearings will also overcome several operational concerns associated with hydrostatic gas bearing systems. However, these advantages are accompanied by a 5 to 8 percent increase in specific mass of the RSSPC, depending on the RSSPC version employed. Additionally, magnetic bearings are much more complex, both mechanically and particularly electronically, than hydrostatic bearings. Accordingly, long-term stability and reliability represent areas of uncertainty for magnetic bearings. Considerable development effort will be required to establish the long-term suitability of these bearings for Stirling space power applications.
Document ID
19930005727
Acquisition Source
Legacy CDMS
Document Type
Contractor Report (CR)
Authors
Curwen, Peter W.
(Mechanical Technology, Inc. Latham, NY, United States)
Rao, Dantam K.
(Mechanical Technology, Inc. Latham, NY, United States)
Wilson, Donald R.
(Mechanical Technology, Inc. Latham, NY, United States)
Date Acquired
September 6, 2013
Publication Date
June 1, 1992
Subject Category
Mechanical Engineering
Report/Patent Number
NASA-CR-189135
MTI-91TR53
NAS 1.26:189135
E-7440
Accession Number
93N14916
Funding Number(s)
CONTRACT_GRANT: NAS3-26061
Distribution Limits
Public
Copyright
Work of the US Gov. Public Use Permitted.
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