Selective Conversion of Glycerol into Propylene: Single-Step versus Tandem Process

Type of content
Journal Article
Thesis discipline
Degree name
Publisher
University of Canterbury. Chemical and Process Engineering
Journal Title
Journal ISSN
Volume Title
Language
Date
2016
Authors
Wu, Z.
Zhao, K.
Ge, S.
Qiao, Z.
Gao, J.
Dou, T.
Yip, Alex
Zhang, M.
Abstract

Dehydration and catalytic cracking reactions can be combined to convert glycerol into light olefins using solid acid catalysts. The combination is suitable for a single-step process to convert glycerol into light olefins at high temperatures (26–36% selectivity at 873 K). However, large quantities of carbon oxides are produced (31–39% COx selectivity), and catalyst deactivation also occurs. Superior light olefin selectivity (62–65%) and a smaller quantity of carbon oxides (11–12% COx selectivity) can be obtained by using a tandem process involving the dehydration of glycerol and subsequent catalytic cracking of the dehydration products (mainly acetol and acrolein). Furthermore, the ratio of propylene to ethylene can be adjusted by changing the dehydration catalysts to favor the production of acetol or acrolein; acetol forms propylene, and acrolein forms ethylene. To overcome the fast deactivation of acid catalysts in glycerol dehydration, the hydrogenolysis and catalytic cracking reactions can be synchronized to convert glycerol into hydrocarbons using a combination of metal and acid catalysts. The single-step conversion of glycerol over a metal or bifunctional catalyst formed alcohols and paraffin. The highest selectivity for propylene production (approximately 76%) was achieved in a tandem process via the selective hydrogenolysis of glycerol to propanol over Pt/ZSM-5 catalysts followed by the catalytic dehydration/cracking of propanol to propylene over ZSM-5 catalysts at low temperatures (523 K). The selectivity for propylene was improved by increasing the Si/Al ratio of the ZSM-5 catalysts and the reaction time. Under these conditions, economically competitive crude glycerol (mainly mixtures of glycerol and methanol) can be used to synthesize light olefins (approximately 61% selectivity) with a long lifetime (> 500 h) in single-route reactions by increasing the cracking temperature to 773 K, which is suitable for practical methanol-to-propylene processes.

Description
Citation
Wu, Z., Zhao, K., Ge, S., Qiao, Z., Gao, J., Dou, T., Yip, A.C.K., Zhang, M. (2016) Selective Conversion of Glycerol into Propylene: Single-Step versus Tandem Process. ACS Sustainable Chemistry&Engineering, 4, pp. 4192-4207.
Keywords
glycerol, propylene, zeolite, hydrogenolysis, metal catalyst
Ngā upoko tukutuku/Māori subject headings
ANZSRC fields of research
Fields of Research::40 - Engineering::4004 - Chemical engineering::400408 - Reaction engineering (excl. nuclear reactions)
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