Improvement of Production Line in the Automotive Industry Through Lean Philosophy

Abstract

This work refers to concepts and definitions of Lean Philosophy. The main targets were to study how waste reduction can be achieved on a production scenario, by identifying added-value operations, enhance productivity, levelling and over-processing reduction. The project behind this study is a massive one, which involves the installation of seven final production lines and more seven pre-assembly lines, being considered by the company, a project that must be as profitable as possible. After implementation and validation, costs were evaluated and the savings reached 10,9 % (2 159 000 €) considering all costs of industrialization.